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91% accuracy

in the production line processes

A screw out of place can cost a truckload of money. And that was the concern of a major vehicle manufacturer when they approached us to address a fundamental issue in their assembly line: to avoid errors in the processes and, above all, to ensure that the customer wouldn’t need a recall when out and about in the big wide world.

What else can data do for you?

91

of accuracy scoring on the assembly line

25

of reduction in warranty claims

6

of productivity gain in the short term
The problem

In a production line, what do you think causes more problems? Errors or idleness? Well, one directly impacts the other. It’s a vicious cycle. And to identify the effects of this on one of the world’s leading truck manufacturers, you need a lot of data-driven intelligence.
And that, as you know, Semantix does well.

The mission

Bringing our data expertise to reduce problems in the production line, improve inspection processes, and decrease post-sales complaints.

Hands-on!
  • We analyzed the records
  • Checked the systems
  • Increased the number of IoT sensors
  • Accelerated data analysis
  • Developed predictive models
  • After that, the results came in!

Planning the solution

Our solution was to implement a smart monitoring, analysis, and failure prediction system for the assembly line. And our planning involved 5 stages:

Monitor equipment and processes

Identify anomalous behaviors and inform the relevant departments

Analyze and understand the dynamics between the equipment and its entire supply chain

Predict failures in equipment and processes

Control and correct processes based on the analysis results

1 million processes evaluated on the assembly line. 25% reduction in recall and post-sales activations. Reaching the podium is with us!

And much more!

Our quality projects are already delivering much better results with AI through SAAR – Smart Assurance Activation Reduction.

  • Over 300 ingestion flows
  • Centralized ingestion
  • Processing power
  • Quick access to information.
  • Automation of manual processes
  • Reduction in recalls
  • Brand value increasing post-sale
  • Accuracy in inventory control.

Want to enhance your operation?
Talk to one of our specialists!

Why Semantix?

We are the first deep tech company in Latin America.
We have the only All-In-One platform in the market.

Bring your data. We take care of them from end to end. You analyze and reap the results.

Is it expensive?

Not at all. In addition to offering solutions that fit your budget, you can reduce operational costs and accelerate your business objectives, generating value through data.

What is included in the package of your products?

  • 24×7 or 8×5 support
  • Included cloud infrastructure
  • Professional services for your projects
  • Ingestion with 200 pre-built components ready to use
  • Pre-built Artificial Intelligence solutions for you to use